berita perusahaan tentang How to Properly Clean the Mold in a floating fish feed extruder machine?

Emergency Principles: Safety First, Speed ​​and Efficiency, Avoiding Secondary Losses

Emergency cleaning of the extruder head in floating fish food manufacturing machines must adhere to three core principles, balancing safety, efficiency, and extruder head protection, and adapting to emergency production scenarios.
1. Safety First: Even in urgent production situations, the shutdown, power outage, and cooling procedures must be strictly followed (cooling time can be appropriately shortened, but high-temperature resistant protective equipment must be worn). Cleaning while the machine is powered on or at high temperatures is strictly prohibited to avoid burns and electric shocks, and to prevent damage to the extruder head due to improper operation.
2. Speed ​​and Efficiency: Simplify unnecessary procedures, focusing on the core steps of "disassembly-cleaning-installation," prioritizing the resolution of blockages and stains. The goal is to complete cleaning and resetting within 15-20 minutes for small machines, 20-30 minutes for medium-sized machines, and 30-40 minutes for large machines, restoring production as quickly as possible.
3. Adaptability First: Select the appropriate cleaning method based on the degree of blockage. For minor blockages, use "rapid unblocking + simple cleaning," and for severe blockages, use "simple soaking + precise unblocking," avoiding indiscriminate cleaning and prolonging cleaning time.

Emergency Cleaning Procedure: Simplified Steps, Rapid Cleaning, Focus on Production Recovery

Step 1: Emergency Shutdown and Power Cut-off: Immediately shut off the main power supply to the floating fish food pellet manufacturing machine, unplug the power cord, hang warning signs, and assign dedicated personnel to monitor the situation. If the die head temperature is too high, wear high-temperature protective gear and allow it to cool for 10-15 minutes (no need for complete cooling, just enough to make it feel cool to the touch) to avoid prolonged waiting and increased production losses.
Step 2: Rapid Die Head Disassembly: Depending on the machine model, quickly unscrew the fixing bolts and unlock the clips. With 1-3 people working together, quickly remove the die head and disassemble the core components (only disassemble the die plate and die core, no need for complete disassembly) to reduce disassembly time.
Step 3: Rapid Cleaning and Unblocking: For minor blockages... For minor blockages: Quickly brush away surface residue with a special brush, and quickly unclog the holes with plastic filaments and toothpicks. No soaking is required; simply rinse with water after cleaning. For severe blockages: Immerse the mold piece in diluted neutral detergent (1:5 ratio) for 10 minutes while simultaneously using a brush to unclog the holes, accelerating the softening of residue and facilitating rapid cleaning. Fourth step, quick reinstallation: After cleaning, wipe the mold head assembly dry with a clean cloth, quickly reinstall it according to the markings, tighten the fixing bolts, and fasten the clips. Start the machine and run it idle for 3-5 minutes to check if the material discharge is smooth. Once you are sure the fish meal making machine is working properly, immediately put it into production. Further cleaning details and thorough drying of parts will be performed later.

Emergency Precautions: Mitigating Risks and Reducing Secondary Damage and Production Losses to Fish Food Extruder Machines

1. Do not attempt to clean while the machine is powered on or at high temperatures (without protective gear) to save time. This could result in burns or electric shocks, and damage to the die head material.
2. Do not use hard-bristled brushes, metal scrapers, wires, or other hard objects to forcibly clean or unclog the die head. This could scratch the die head surface, enlarge the aperture, and exacerbate damage.
3. During emergency cleaning, do not strive for absolute thoroughness. Focus on resolving blockages and abnormal material discharge. Perform thorough cleaning and maintenance during production breaks after production resumes.
4. Prepare for emergencies in advance by stocking commonly used cleaning tools (brushes, plastic scrapers, neutral detergent) and spare die pieces to address situations where the die head is severely damaged and cannot be cleaned quickly. This will further reduce downtime and production losses.

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